ep

March 26, 2020

stainless steel worm reducers
EP 700 Series STAINLESS Worm Gear Rate Reducers | Ever-Power Gear
The Original Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Quickness Reducer has been a foundation in food and beverage applications for decades. As a head in worm gear technology, Ever-Power Equipment continues to improve product efficiency by developing innovative styles to meet up more stringent needs and anticipated tightening of federal rules in the meals and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior design, the stainless 700 series has been optimized to withstand the harshest washdown conditions. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted surfaces made to prevent particle accumulation and pooling liquids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted 1, but purchasing a more corrosion resistant gearbox saves money and makes the most sense in the long run. Unmatched product functionality in highly caustic washdown applications combined with first class customer support makes Ever-Power Gear your 1st choice for speed reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel casing, bearing carriers and flanges
303 stainless output shafts
Rounded housing eliminates practically all toned surfaces and prevents international matter accumulation or standing up fluid
Elimination of most exposed hardware promotes easy surfaces to optimize clean down effectiveness
Lubed forever with H1 rated meals quality lubricant Klubersynth UH1 6-460
Flange style incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-ring to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless. All reducer surfaces are polished and rounded to avoid organism growth on areas. SSHdR series Hollow Result Bore reducers are available in speed ratios which range from 5:1 to 60:1 with imperial center distances ranging from 1.75 to 3.25 inches. Also, our stainless gearboxes come pre-loaded with EP meals grade lubricant.
“EP” series Flange Insight – Hollow Bore Result series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow result bore sizes which range from 1” to 2-3/16” with offered center distances ranging from 1.75 to 3.25 inches. All motor input flanges are NEMA C-face quill style styles and each unit comes pre-filled with EP food grade lubricant. STAINLESS bushing kits are sold separately to permit for a lot more head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances ranging from 1.75 to 3.25 inches
304 stainless steel housing, covers and flanges
Smooth, polished areas and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill insight with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency gear tooth configuration
RoHS plastic-type covers supplied to fill up unused mounting slots
0-ring provided on input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion protection. They are rust proof and able to withstand the harshest conditions. The stainless housing, cover and external hardware offer an exceedingly long life.
Center distances from 1.33” through 3.250”.
6 sizes available with rankings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with premium Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP dual lip seals provide prolonged lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange provides a positive seal against moisture intrusion.
303 stainless output shaft.
Worms are cut, heat-treated, ground and polished to provide efficient, quiet operation.
All units are 100% run and leak tested at the factory to insure you get the highest quality product.
Ultimate application flexibility with all-angle mounting provisions, the widest collection of accessory bases and flanges and the biggest collection of stock reducer styles.
Mounting dimensions are interchangeable with many industry standard reducers.
EP Stainless Steel
Right Angle / Heavy Washdown Duty STAINLESS Speed Reducer
This Stainless Steel reducer is made for Heavy Duty Washdown applications and is resistant to many forms of wear. This is what you would like to use for severe environmental conditions.
STAINLESS WORM GEARBOX
Comply with HACCP and EHEDG regulations
It is becoming more and more difficult to really get your machine to meet up the HACCP and EHEDG rules, while your customers vulue this increasingly more. The stainless worm gearbox drive plan Ever-Power allows you to stay affordable but meet tcustomer demants.
The Ever-Power stainless steel worm gearbox types are made to meet the guidelines. Because of this, they are resistant to a thorough cleaning regime, is constructed of hygienic components and so are also dead areas, and horizontal surfaces whenever you can, avoided. Of program, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of we=7,5 up to i=100.
Food grade oil, food grade seals and hygienic design.
Materials worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Designed for heavy-duty washdown
◦ Rust free casing, flange, and shafts are ideal for food industry
◦ Ideal for tough environments and corrosive applications
◦ Internal bladder adjusts to high temperature and pressure – No need for a surface breather
◦ Heat-treated steel worm shaft w/ surface thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ High quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food grade lubricant : MOBIL SHC CIBUS 460
◦ Compatible with 56C, 145TC and 182/4TC Electric motor Inputs
◦ Twelve months limited warranty
Ever-Power Stainless Steel S Series right-position worm reducer is perfect for harsh washdown conditions in food digesting or other applications with high temperature/high pressure sprays. The S Series comes regular supplied with synthetic oil for life time lubrication and is made up of a stainless housing that is designed for safety in washdown applications, also made for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power offers a self-produced stainless gearbox selection of high quality. The series originated specifically for the food industry and various other industries where there are continually stringent requirements for the level of resistance of the materials and the easy-to-clean style.
The gearboxes are made of a smooth stainless gear housing, they are lifestyle lubricated and will of course be given oil approved for the food industry. Essential oil seals are standard made of nitrile rubber.
To reduce the chance of bacterial growth, the look is characterised simply by smooth machined surfaces without unnecessary flanges, recesses and mounting holes. It is also possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other modifications are performed on ask for including such as for example stainless spindle gears.
In instances where you will want complete hygienic gear engine, we may offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with water under great pressure from all directions. To accomplish an overall protection of IP66 by assembly of gearboxes and motor, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting with out a traditional stainless basic safety cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque of up to 900 Nm.
Stainless worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Product Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts available and will be requested during product selection. To order, please get in touch with Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Professional. Online selection and purchasing coming soon!
Stainless Steel Solutions
Effective, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision motion gearboxes are made for sterile manufacturing environments. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, perfect for meals digesting and pharmaceutical applications. The product is designed and rated to IP69k providing maximum security against contaminant ingress and also leak free operation.
Catalogued models of Ever-Power Gear’s popular stainless 700 Series speed reducers are now available with standard 2-day delivery. Procedure improvements have yielded the industry’s best standard lead time for stainless worm gear reducers.
Ever-Power Gear’s SS700 Series, the initial “domed crown” stainless reducers, are made for maximum corrosion level of resistance and superior efficiency in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline is also designed for emergency orders. Catalogued SS700 Series versions are stocked at local and regional distribution centers to make sure fast delivery.
All SS700 versions are NSF Authorized and also have many maintenance-friendly features including electropolished exterior finish, sealed electric motor flange, and covered hardware. To prevent miniscule niches that can host microbial contamination, the nameplate provides been laser marked to provide a smooth uninterrupted surface. A large internal essential oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed forever, allows for a wide selection of operating temperature ranges and extended service existence.